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Solutions

What Featherline solves inside the plant.

Fourteen outcomes Featherline delivers inside automotive Tier 1 and Tier 2 manufacturers, grouped by the function that feels the pain — operations, engineering, supply chain, customer experience, and commercial & marketing. Same product across all of them: agentic decision layer, digital twin, and agent engine.

One product

One decision layer. Fourteen outcomes.

Every solution below runs on the same three capabilities. You don't buy fourteen tools — you point one product at whichever function feels the pain first.

  • Decision Layer

    Agents reason over MES events and surface the next correct action — the decision your team would have made, the moment the line needs it.

  • Digital Twin

    A live, queryable mirror of every line, asset, and OEE metric — the ground truth the agents reason over, not a nightly export.

  • Agent Engine

    Your plant's SOPs, KPIs, and approval gates encoded as agent workflows your team authors and edits — your logic, not a vendor template.

In production

How plant teams run Featherline.

Featherline watches OEE in real time and surfaces the bottleneck the moment a line starts losing throughput — with the corrective action drafted, before Monday's review deck.Decision Layer · Digital Twin

Hypothesis-ranked RCA across MES events, asset signals, and shift logs — with an audit trail your quality team can sign off on. Replaces the spreadsheet hunt.Agent Engine · Decision Layer

Supplier ETAs, in-transit material, and next-week's production schedule in one agent view — the shortage caught before it stops the line, not after.Decision Layer · Agent Engine

PPM, OTIF, and 8D response time tracked live, with score drift flagged the week it starts — so the OEM quarterly review stops being a surprise.Decision Layer · Digital Twin

An incoming OEM RFQ drafted into a response in hours — cost, capability fit, and lead time filled in from your real program history. Your team reviews and signs.Decision Layer · Agent Engine

Plant floor — line-side OEE recovery in-shift

For the people who run the line

Operations

Plant managers, shift supervisors, production engineers: the people on the floor when something goes wrong and the clock starts.

Plant floor — shift supervisor at a line-side HMI
  • Operational Efficiency

    OEE recovery in-shift. Don't wait for Monday to find the bottleneck.

    Featherline's agent watches OEE in real time, surfaces the right root cause the moment a line starts losing throughput, and proposes the corrective action your team would have taken, without waiting for the weekly review deck.

    Built on · Decision Layer · Digital Twin

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  • Predictive Maintenance

    Asset signals correlated across historian and MES. 'Worth a maintenance ticket' moments before the line stops.

    We don't replace your CMMS. We make it smarter, by correlating asset signals across your historian and MES, then surfacing the moments worth a maintenance ticket before the line goes down.

    Built on · Digital Twin · Agent Engine

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  • Quality Intelligence

    Defect causation pinned to station, shift, and parameter, with a corrective-action draft attached.

    Pair quality reports with upstream process data. Featherline explains which station, which shift, which parameter drove the spike, and writes the corrective-action draft for your engineer to review.

    Built on · Decision Layer · Digital Twin

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For the people who keep it running

Engineering

Controls engineers, process engineers, plant IT: the people who turn the floor data into the decisions everyone else relies on.

Controls engineer at a workstation, MES on screen
  • Root-Cause Automation

    Hypothesis-ranked RCA over MES events, with audit trail. Replaces the spreadsheet hunt.

    Stop building the same RCA spreadsheet at the start of every incident. Featherline runs hypothesis-ranked root-cause analysis across MES events, asset signals, and shift logs, and produces an audit trail your quality team can sign off on.

    Built on · Agent Engine · Decision Layer

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  • Process Optimization

    Changeover playbooks and parameter tuning encoded as agent workflows your team can edit.

    Your changeover playbooks and parameter tuning don't live in a black box. They live as agent workflows your engineers author, version, and edit. Featherline runs them automatically, with its working shown.

    Built on · Agent Engine

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For the people who keep parts moving

Supply Chain

Supply chain directors, materials planners, logistics leads: the people on the hook when the OEM's line is starved or your dock is jammed.

Warehouse dock — inbound parts and finished goods
  • Inbound Parts Risk Watch

    Supplier ETAs, raw-material inventory, and production schedule in one agent view. Catches the shortage before it stops your line.

    Featherline correlates supplier confirmations, in-transit material, and the next-week production schedule against your raw inventory. The agent surfaces “you'll be short on part X by Wednesday” with the recommended pull-forward, substitution, or expedite, before the planner spots it in the spreadsheet.

    Built on · Decision Layer · Agent Engine

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  • Outbound OTIF Intelligence

    On-time-in-full risk to your OEM, surfaced before the miss, not on the Monday OEM scorecard.

    Featherline watches finished-goods inventory, the OEM's call-off schedule, and your carrier ETAs. The agent flags shipments at risk of slipping OTIF and proposes the recovery action — partial ship, route swap, or expedite — with the working shown to your account manager.

    Built on · Decision Layer · Digital Twin

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  • Inventory Optimization Agent

    Cash trapped in safety stock, surfaced SKU by SKU, with a rebalance proposal that doesn't break OTIF.

    Featherline analyzes stock turns, demand variance, and lead-time reliability across your SKU base. The agent proposes safety-stock adjustments and rebalances that free working capital while keeping your OEM commitments intact. Your planner approves, Featherline drafts the system updates.

    Built on · Digital Twin · Agent Engine

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For the people who own the OEM relationship

Customer Experience

Customer-quality teams, account managers, and the engineers who write the 8D: the people on the call when the OEM's line stops because of your part.

Quality office — OEM scorecard on a monitor
  • OEM Scorecard Agent

    PPM, OTIF, 8D response time tracked live. The quarterly review stops being a surprise.

    Featherline ingests OEM scorecard signals — defect PPM, OTIF, response-time SLAs — and watches them shift in real time. The agent surfaces score drift the week it starts, drafts the corrective-action narrative your account manager would have written on the Sunday before the QBR.

    Built on · Decision Layer · Digital Twin

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  • Warranty & Returns Root-Cause

    OEM warranty returns traced back to the production batch, the shift, and the parameter that drove the failure.

    Featherline pairs incoming warranty returns with internal batch data, station logs, and parameter history. The agent identifies which production window produced the failed parts and drafts the 8D root-cause section — your quality engineer reviews and signs.

    Built on · Agent Engine · Decision Layer

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  • Field Failure Feedback Loop

    OEM field failures tied back to your process parameters. Recurrence prevented at the line, not promised in a deck.

    Featherline watches OEM-reported field failures by VIN, batch, or component, traces them to the upstream production parameters that produced them, and recommends process-change candidates your process engineer can adopt. Closes the loop from “OEM complaint” to “parameter change on the line.”

    Built on · Decision Layer · Agent Engine

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For the people who turn capability into nominations

Commercial & Marketing

Commercial directors, sales engineers, marketing leads: the people who win the next program — by responding faster, pitching sharper, and telling the story the OEM and the industry actually want to hear.

Commercial desk — drafting an OEM response
  • RFQ Response Agent

    Incoming OEM RFQ to drafted response in hours, not weeks. Cost, capability fit, and lead time already filled in.

    When an OEM RFQ lands, Featherline reads the drawing, the BOM hint, and the capability requirements, and drafts the response in the OEM's preferred format: cost estimate against your historical programs, capability-fit narrative tied to real won work, lead-time commitment grounded in current capacity. Your commercial team reviews and signs — they stop writing from scratch on every package.

    Built on · Decision Layer · Agent Engine

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  • OEM Pitch Deck Agent

    Nominated programs get a tailored pitch deck, not a recycled one.

    Featherline reads the OEM's stated requirements for a nominated program, finds your historical wins on similar programs, checks current capacity, and drafts the pitch deck — cover, capability narrative, fit examples, pricing approach, lead-time story. Your commercial team reviews. The deck reflects this OEM, this program, this year — not the deck you sent the last three OEMs.

    Built on · Agent Engine · Decision Layer

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  • Brand & Industry Content Agent

    LinkedIn, trade-show, and press content grounded in your real program data — not your imagination.

    Featherline watches automotive industry signals — relevant OEM announcements, target-program news, technology trends — and drafts LinkedIn posts, trade-show talking points, and press notes tied to your active programs and capability strengths. It knows which programs are public and which are under NDA. Your marketing lead reviews and publishes.

    Built on · Agent Engine

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Pick the one that hurts most.

Tell us which of the five you want to fix first. A 30-minute call to walk through your MES, your shift workflow, and where Featherline could meaningfully change your week.